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Process development for manufacturing eCD4-Ig

US · IL NIH grant awarded #nih-4R44AI170285-02

Summary

Develop and optimize manufacturing processes for eCD4-Ig, an antibody-like therapeutic for HIV, including assay validation, upstream/downstream process optimization, and formulation development, culminating in a GLP lot for IND-enabling studies.

What they want

Phase I involves validating assays for critical quality attributes (CQAs), such as sulfotyrosine content, and demonstrating that eCD4-Ig produced by new cell lines meets these CQAs. Phase II focuses on optimizing the upstream process (media/feed selection, temperature shift, fed-batch/perfusion culture), downstream process (convective chromatography including Protein A affinity, AEX, and HIC), and formulation buffers. The project will develop formulations for intravenous and high-concentration subcutaneous injection. A GLP lot of eCD4-Ig protein for IND-enabling studies will be generated, with production outsourced to a Contract Manufacturing Organization (CMO) after technology transfer.
Deliverables
  • Validated assays for critical quality attributes (CQAs)
  • Demonstration that eCD4-Ig protein from new cell lines meets pre-defined CQAs
  • Optimized upstream process
  • Optimized downstream process
  • Optimized formulation buffers
  • Formulation for intravenous injection
  • High-concentration formulation for subcutaneous injection with acceptable viscosity
  • GLP lot of eCD4-Ig protein for IND-enabling studies
Technical requirements
  • Assay validation for critical quality attributes (CQAs)
  • Measurement of sulfotyrosine content
  • Upstream process optimization (media and feed selection, temperature shift, fed-batch versus perfusion culture)
  • Downstream process based on convective chromatography (Protein A affinity, anion exchange (AEX) chromatography, hydrophobic interaction (HIC) chromatography)
  • Development of formulation for intravenous injection
  • Development of high-concentration formulation for subcutaneous injection with acceptable viscosity
  • Production of a GLP lot of protein
  • Technology transfer process for CMO outsourcing
Process development for manufacturing eCD4…
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